Welding Technology Courses
Welding, Job Knowledge ISO 9606, ISO 3834, ISO 14731, ISO 24394
Training by: Ultramag Inspection Services Ltd.
Suitable for: Welders, operators, line inspectors and foremen who undertake welding or examination
of joints; quality control staff associated with welding; all staff who need basic, job knowledge in welding practices.
Course Content: Basic knowledge of welding practices, Welding defects and their causes, Welding processes, Weld repairs, Welding consumables, Welding symbols & positions and Understanding welding procedures. Multi question paper at the end.
Course Objectives:
- To gain basic technical and job knowledge as required in ISO 24394, ISO 9606, ISO 3834 and ISO 14731
- This course will be presented by an I.I.W. & E.W.F. Welding Specialist.
This course is presented by Ultramag Inspection Services
Visual Inspection – ‘On-the-job training’
Training by: Ultramag Inspection Services Ltd.
Suitable for: Welders, operators, line inspectors and foremen who undertake visual examination of joints; quality control staff associated with welding who need basic knowledge in visual inspection.
Basic knowledge of how to conduct a visual examination, equipment, your responsibilities, welding imperfections, standards and practices.
Course Objective:
- To gain basic knowledge as required in BS EN ISO 17637 and BS EN ISO 14731 (ISO 3834)
This course will be presented by an I.I.W. & E.W.F. Welding Specialist.
This course is presented by Ultramag Inspection Services Ltd
Welder Training Program
Training by: Ultramag Inspection Services Ltd.
Suitable for: Welders, Operators, Apprentices or Trainees who wish to gain basic knowledge of welding practices and processes; Welders and Operators Upskilling or that require additional training and Welders requiring a Qualification for a variety of welding processes.
Course Content:
- Technical knowledge of welding practices, Welding defects and their causes,
Welding processes, Weld repairs, Safety, Welding consumables, Welding symbols & positions and Understanding welding procedures.
- Hands-on welding or training where Upskilling is required. Welding of a Test
Piece or Test Pieces, for testing to an appropriate industrial level.
- Completion of a multi-choice question paper.
Course Objectives:
To gain technical job knowledge, practical training and submit a Welder Qualification test piece for examination to recognised standards, such as ISO 9606, ASME IX or BS 4872.
This course will be presented by an I.I.W. & E.W.F. Welding Specialist and Senior Welding Inspector.
This course is presented by Ultramag Inspection Services Ltd
All the above courses can be provided on customers premises if required.
Mechanical Testing
Training by: Metal Metropol Ltd.
Suitable for: The course is suitable for managers and technicians responsible for QA and testing of metals & metal products. It is also relevant to designers, specifiers, sales people & buyers.
Key Learning Objectives – By the end of the course delegates will:
- Understand the meaning of terms such as strength, ductility, hardness and toughness.
- Appreciate why compromise between high values of strength and toughness is necessary.
- Understand the metal structural differences that give rise to continuous and discontinuous yielding.
- Be familiar with parameters such as Young’s modulus (E), yield strength, 0.2 and 1.0 % proof strength, UTS, ductility measures, engineering stress-strain, true stress – strain and work hardening index ‘n’.
- Distinguish between ductile, brittle and intergranular failures.
- Be able to identify the test standards and test metrics displayed on mill certificates.
- Topics Covered:
- Uniaxial Tensile Tests
- Ductile, Brittle and intergranular failures
- Hardness Tests
- Pendulum Impact Tests
- Fatigue in Metals: Principles and Testing
- Creep in Metals: Principles and Testing
- Fracture mechanics, toughness metrics and methods of measurement
- Test standards
Entry Requirements: This is a one day course with no end of course assessment.
Heat Treatment
Training by: Metal Metropol Ltd.
Suitable for: This course is suitable for managers and technicians working in QA and heat treatment of metals & metal products. It is also relevant to designers, material specifiers & commercial personnel
Key Learning Objectives – By the end of the course delegates will:
- Understand the important structure-property relationships in ferrous and non ferrous metals and how these are modified by heat treatment
- Appreciate the distinction between equilibrium phase diagrams, TTT and CCT plots
- Understand the concept of hardenability and how quench severity, carbon content, grain size and other alloying elements influence it
- Know the important categories of non ferrous alloys and the heat treatments used to develop the required microstructure/properties
- Understand the basic principles of carburising and nitriding and the effect these treatments have on surface structure and tribological and fatigue properties
- Appreciate the advantages and disadvantages of batch and continuous furnace and how they are monitored and controlled
- Be able to describe the key components and operation of a vacuum heat treatment furnace
- Understand the principles of induction heat treatment and the flexibility this technique offers
- Be familiar with the relevant standards
Topics Covered:
- Introduction to heat treatment concepts
- Phase diagrams, TTT and CCT plots
- Heat treatment of steels and 4 stages of tempering
- Aging treatments
- Heat treatment of non-ferrous alloys
- Stages of cooling and quenchant characteristics
- Heat Treatment defects and remedies
- Thermochemical treatments
- Furnace types – control and monitoring key parameters
- Best practice and relevant standards
Entry Requirements: This is a one day course with no end of course assessment.